ELECTRICAL-ELECTRONICS
BUSINESS
At Varroc, we utilise our core competencies to design, develop and manufacture automotive
components for leading OEMs in India. We pay close attention to end-user needs and how our
products are used by them. We take inputs from end-users in our designs to create products that
provide maximum benefit to them. The additional features that we provide in our products,
differentiate us from our competition. For over two decades, our flexible and lean approach to
manufacturing at our Electrical-Electronic business has enabled us to cope up with the ever-evolving
technology, market conditions and increased demand of our customers.We support our product design with world class manufacturing facilities that includes a manufacturing facility for electronics PCB. This helps us provide an end-to-end solution to meet our customer needs. Therefore, it is no wonder that Varroc is a preferred ‘Early Development Partner’ for OEMs to provide world-class, end-to-end supplier solutions such as design, development, testing and validation, manufacturing and supply chain management. Considering the comprehensive customer base we serve, we cater to the unique requirements of each customer by providing them with a custom solution to meet their end consumer needs.
Our mission in this business is to continuously revamp our product portfolios based on the market and customer needs. Our motto is to grow by leveraging automotive trends such as the desire to be greener, safer, smarter and more connected. Our products such as ISG, adaptive lighting and static bending address the growing needs for fuel efficiency and safety. In addition to this, we have products such as traction motor, controller, DC-DC converter and Battery Management System for Electric Mobility and advanced telematics for connected vehicle solutions.
Our latest technology TFT Instrument cluster augments our product offerings. Our acquisitions, CAR IQ and Tri.om have also been an major uplift in terms of expansion and strengthening of foothold.
Telematics Control Unit
- Connect vehicle platform solution
- Data analytics
- Emergincy notification alerts
- Vehicle dignostic solution
FEATURES:
- Emergency Alert (for Safety)
Send app notification & SMS to registered mobile number & emergency contacts incase the vehicle topples
- Vehicle Security
Live Tracking & Tow away Alert
Geo Fence Alert & Find my bike
Driving Report
Driving Score
- Driving Behavour
Harsh acceleration, Hard braking & Rash turning
Trip Analysis – Daily, weekly and monthly
- Alerts
Vehicle Start-Stop based on ignition ON/OFF
Over speeding during the trip
Device connect and disconnect from main battery
- Capture vehicle real time parameters & Diagnostics Trouble Code
Engine RPM & Vehicle speed
Engine coolant Temperature & Fuel Level
Engine load calculated in %
- Configurable using secured SMS commands, Server & Configurator on PC
- Operation in roaming networks by preferred GSM providers list
- Over The Air (OTA) Software Update
- Dimension: 126mm X 84mm X 38mm
- GSM : 4G LTE CAT1 ( Fallback to 2G )
- ESIM Supported.
- GNSS : GPS, Galileo, Beidu
- Bluetooth : BLE 5.0 ( BLE+Classic)
- IP67 Compliant
- Standby Current < 600uA
- CAN Connectivity
- Auto grade components ( Except GSM/GNSS Module)
- On board Antenna for GSM+GNSS+BLE
- Operating Voltage : 8-16V
- Load Dump protected (ISO7637 Compliance)
- Complies to CISPR25, ISO7637, ISO11452-4
HW Specification
- GSM
- Dual-band 900/1800 MHz; 850/1900 MHz
- GPRS Multi-Slot Class 12(up to 240 kbps)
- GPRS Mobile Station Class B and SMS
- GNSS
- Tracking: 33/ 99 acquisition channels
- -165 dBM sensitivity
- Hot start <3s, Warm Start < 25s, Cold start < 35s
- NMEA-183 protocol
- GPS, GALILEO, BEIDOU
- eSIM
- Over-the Air service provider change.
- Supports multiple operator
- High Gain internal GNSS and GSM antennas
- 1xCAN interface
Enquiry
Engineering Capabilities
Have expertise in
- Translating end-user requirements into engineering specification
- Conceive and develop a new product that meets functional, performance and statutory requirements
- Products with emphasis on fuel efficiency, performance and vehicle, passenger and pedestrian safety
Our engineering team consists of
- Experienced mechanical, electrical software and electronic hardware teams
- Together we deliver cost effective and quality products to our customers
- Expertise on an array of design, simulation and developmental tools for motor design, electronics hardware, embedded software and CAD/CAE- Ansys MAXWELL, SPEED, OrCAD, P-spice, Creo, AutoCAD, Nastran, HighTec, Trace32, MATLAB-Simulink, NI LabView
- Experienced system integration team that seamlessly integrates mechanical, electronics and software to build and validate a product
The testing facility comprises of
- An environmental testing lab for vibration testing – water spray, salt spray, dust test, humidity test, thermal cycle test, thermal shock test, heat test
- An endurance testing lab for carrying out shock test, bulb life test, cabin lamp- life cyclic test, chemical test
- An ultra-modern inspection facility which employs Video Measurement Machine, CMM, Trimos and other precision measuring instruments
- R&D facility recognised by The Department of Scientific & Industrial Research (DSIR), Govt. of India for on-line performance test rigs
Has a state of the art design studio which employs
- High-end hardware like Wacom22HD and HP Z book
- Softwares like Maya, Key shot, Adobe suit and Creo 2 for 3D designing and modelling
TS 16949 Compliant Marching towards IATF
A spice–marching towards level 3 compliance
Manufacturing Capabilities
Starter Motor Manufacturing
Automatic Motor Line
- Auto screw tightening
- Auto Motor performance & leak testing facility
- Inline performance check & inline motor leak testing
Automatic Armature Line
- Automatic unbalance correction
- Winding
- CW & CCW turning facility
SMD
- Future POP technology ready, high-speed precision pick & place machines
- 3D AOI and SPI machines
- Traceability of electronics parts
Two wheeler Lighting
- Vibration welding & ultrasonic welding
- Camera based Beam pattern check bench
- Metalising
- Hard coat
- Anti-fog application
Digital Instrument Cluster Capability
- Robot soldering
- Robotic pointer pressing
- Multi-spindle auto screwing machine
- In-circuit tester and PCB routing machine
- Universal functional vision-base dashboard testers
Magneto Manufacturing Capability
- Spot welding
- Riveting
- CNC machine
- Curing & performance test bench for adhesive curing by IR oven
CDI/RR Manufacturing Capability
- Automatic potting machine
- ICT & AOI
- Future POP technology ready hi-speed SMD line
Switch Manufacturing Capability
- Actual vehicle load test
- Torque controls, feeling test
- Part and process missing poka yoke, plastic welded joint
In-House prototyping facilities for new programs
Invested in advanced equipments (technology machines as well as in-house SPMs) to create smart manufacturing processes with global standards