At Varroc, we utilise our core competencies to design, develop and manufacture automotive components for leading OEMs in India. We pay close attention to end-user needs and how our products are used by them. We take inputs from end-users in our designs to create products that provide maximum benefit to them. The additional features that we provide in our products, differentiate us from our competition. For over two decades, our flexible and lean approach to manufacturing at our Electrical-Electronic business has enabled us to cope up with the ever-evolving technology, market conditions and increased demand of our customers.
We support our product design with world class manufacturing facilities that includes a manufacturing facility for electronics PCB. This helps us provide an end-to-end solution to meet our customer needs. Therefore, it is no wonder that Varroc is a preferred ‘Early Development Partner’ for OEMs to provide world-class, end-to-end supplier solutions such as design, development, testing and validation, manufacturing and supply chain management. Considering the comprehensive customer base we serve, we cater to the unique requirements of each customer by providing them with a custom solution to meet their end consumer needs.
Our mission in this business is to continuously revamp our product portfolios based on the market and customer needs. Our motto is to grow by leveraging automotive trends such as the desire to be greener, safer, smarter and more connected. Our products such as ISG, adaptive lighting and static bending address the growing needs for fuel efficiency and safety. In addition to this, we have products such as traction motor, controller, DC-DC converter and Battery Management System for Electric Mobility and advanced telematics for connected vehicle solutions.
Our latest technology TFT Instrument cluster augments our product offerings. Our acquisitions, CAR IQ and Tri.om have also been an major uplift in terms of expansion and strengthening of foothold.



  • Pre-separation efficiency of dust
  • Improves service life of filter
  • Higher filtration efficiency
  • Improves engine life
Air Filter
Technology Specifications:
  • Dust particles pre-separation through cyclonic tube via centrifugal action


Engineering Capabilities

Have expertise in

  • Translating end-user requirements into engineering specification
  • Conceive and develop a new product that meets functional, performance and statutory requirements
  • Products with emphasis on fuel efficiency, performance and vehicle, passenger and pedestrian safety

Our engineering team consists of

  • Experienced mechanical, electrical software and electronic hardware teams
  • Together we deliver cost effective and quality products to our customers
  • Expertise on an array of design, simulation and developmental tools for motor design, electronics hardware, embedded software and CAD/CAE- Ansys MAXWELL, SPEED, OrCAD, P-spice, Creo, AutoCAD, Nastran, HighTec, Trace32, MATLAB-Simulink, NI LabView
  • Experienced system integration team that seamlessly integrates mechanical, electronics and software to build and validate a product

The testing facility comprises of

  • An environmental testing lab for vibration testing – water spray, salt spray, dust test, humidity test, thermal cycle test, thermal shock test, heat test
  • An endurance testing lab for carrying out shock test, bulb life test, cabin lamp- life cyclic test, chemical test
  • An ultra-modern inspection facility which employs Video Measurement Machine, CMM, Trimos and other precision measuring instruments
  • R&D facility recognised by The Department of Scientific & Industrial Research (DSIR), Govt. of India for on-line performance test rigs

Has a state of the art design studio which employs

  • High-end hardware like Wacom22HD and HP Z book
  • Softwares like Maya, Key shot, Adobe suit and Creo 2 for 3D designing and modelling

TS 16949 Compliant Marching towards IATF

A spice–marching towards level 3 compliance

Manufacturing Capabilities

Starter Motor Manufacturing

Automatic Motor Line

  • Auto screw tightening
  • Auto Motor performance & leak testing facility
  • Inline performance check & inline motor leak testing

Automatic Armature Line

  • Automatic unbalance correction
  • Winding
  • CW & CCW turning facility


  • Future POP technology ready, high-speed precision pick & place machines
  • 3D AOI and SPI machines
  • Traceability of electronics parts

Two wheeler Lighting

  • Vibration welding & ultrasonic welding
  • Camera based Beam pattern check bench
  • Metalising
  • Hard coat
  • Anti-fog application

Digital Instrument Cluster Capability

  • Robot soldering
  • Robotic pointer pressing
  • Multi-spindle auto screwing machine
  • In-circuit tester and PCB routing machine
  • Universal functional vision-base dashboard testers

Magneto Manufacturing Capability

  • Spot welding
  • Riveting
  • CNC machine
  • Curing & performance test bench for adhesive curing by IR oven

CDI/RR Manufacturing Capability

  • Automatic potting machine
  • ICT & AOI
  • Future POP technology ready hi-speed SMD line

Switch Manufacturing Capability

  • Actual vehicle load test
  • Torque controls, feeling test
  • Part and process missing poka yoke, plastic welded joint

In-House prototyping facilities for new programs

Invested in advanced equipments (technology machines as well as in-house SPMs) to create smart manufacturing processes with global standards

Starter Motor Assembly