A leading tier-1 supplier to all major OEMs in two-wheelers, three-wheelers, four-wheelers and commercial vehicles. With the PAN India presence of 15 plants and 2 R&D centres and having infrastructure of moulding machines ranging from 250 T to 3500 T with captive tool room and full fledged paint shop, we cater to high quality demands of Indian and global needs. Our quick turn around time for new products with quality and differentiation through innovation and customer centric attitude  makes us a preferred partner for our customers.

At Varroc Polymer, we emphasise on design-driven technology by amalgamating the needs of our clients with the aesthetic flair of design and the technical finesse of engineering.

With a pan-India manufacturing and paint shop presence, the division has invested in a state-of-the-art technical center, which is fully geared to handle the intricate aspects of tool designing and manufacturing. This is further supported by a full-fledged Research and Development unit that helps provide solution for, Interior and Exterior system engineering, internal body parts, mirror assemblies and advanced air filter solutions across PV, CV, 2W and 3W segment. For future, we are also developing the light weight body parts to meet the customer demands and government regulations.

The acquisition of TCPL (Team Concepts Pvt. Ltd.) has also introduced Varroc Polymer into the genuine vehicle accessories segment. Going forward, the division is pre-empting the needs of the ever-evolving industry with a prime focus on QCD (Quality, Cost & Delivery) and differentiation in order to deliver innovative solutions.


ENQUIRY

Seat Assembly

Provides seating space to the bike rider and pillion rider. The cushioning provides comfort and helps riders maintain posture.

USP:
Riding comfort with foam cushion. Ergonomically shaped to provide riding comfort using a foam cushion.
Type:
Seat

Enquiry

Engineering Capabilities

ADVANCED DESIGN & ENGINEERING

  • B2P & Full system supply
  • FSS/Build to print or reverse engineering
  • +40 3D CAD systems (VS/UGX)
  • FMEA

CAE SIMULATIONS

  • FEA – strength
  • Mold flow
  • CFD

PROTOTYPING

  • Prototype tool design & manufacturing (In-house)
  • Testing & validation

TOOL ROOM

  • Tool design, machining, assembly, tool management & support
  • Single column & double column vertical CNC milling machine
  • Continuous 5-axis CNC milling machine
  • 6-axis deep hole drilling & milling machine
  • High-speed graphite milling machine
  • Spotting press for 100T & 500T

R&D FACILITY ACCREDITED BY NABL (IS/ISO/IEC 17025-2005)

  • Raw material, product performance validations
  • 3D White light & blue light scanners
  • CMM / FARO ARM CMM
  • Meteorology lab
  • Linear and profile measurements
  • Universal testing machine
  • Spectrometer for checking colour & gloss
  • HDT, VST, impact tester & vibration shakeer
  • Conditioning chamber, climatic chamber
  • Oil seal lip opening pressure & air filter leak testing
  • Ageing oven & muffler furnace
  • Performance testing for painted parts
  • Gap and flush analysis

 

Manufacturing Capabilities

INJECTION MOULDING

  • +200 injection moulding machines 350T to 2500T
  • In-house testing facility
  • Gas injection moulding
  • Sequential gating, hot runner
  • Hot & Cold moudling
  • Pour in place foaming

PU FOAM MOULDING

  • 10 automated lines for PU foam moulding
  • High & low pressure system
  • Robotic pouring
  • Seat assembly lines

SEAT ASSEMBLY

  • High & low density foam
  • PVC cover stitching
  • Dual hardness seats
  • Integral PU skin seats

PLASTIC WELDING – ROBOTIC VIBRATION / ULTRASONIC

PAINTING

  • Seven paint lines for PU painting of plastic parts
  • Painting automation

MIRROR MANUFACTURING

  • In-house glass cutting & metalising facilities
  • Automated strip cutting
  • CNC glass marking machine
  • Edge grinding and glass convexing
  • Aluminum metalising and curtain coating
  • Infrared, laser marking and assembly line

AIR FILTER ASSEMBLY

  • Paper filter element – pleating & vertical moulding
  • PU foam integration
  • Heat stacking and hot plate welding
  • Performance and leak testing

 

Polymer Design Process

Know what goes into the making of our world-class products.